化学工学

高速循環流動層の技術的展望
森滋勝
【巨視的】 解説 2巻4号(1988)  循環流動層; 技術展望;
To discuss the feasibility of the high velocity fluidized-bed (CFB) technology, brief reviews on the history of the development of CFB and on its fluidization behaviors are presented. It is also discussed the reasons why the circulating fluidized-bed boilers (CFBC) are appeared before the footlight recently. CFB is pronounced technology for the new boiler systems and also it has sufficient possibility to be applied on the new solid-gas contact systems. To support these technology, much more fundamental research works on the solid-gas multiphase system including CFB are required.
流動層における石炭燃焼機構とNOxの挙動
大竹一友
【巨視的】 解説 2巻4号(1988)  流動層; 石炭燃焼;
After introducing the system of coal fueled bubbling type dense fluidized bed, the relationship between coal combustion process and the characteristic phenomena occurring in the fluidized bed was described and NOx formation mechanisms during these processes were discussed. NOx reduction reactions occurring on the surfaces of fluidizing materials and burning char with the chemical compounds such as amines, cyanides formed from fuel-N and of CO, H2 were described.Finally, the combustion methods for the NOx in-furnace reduction were discussed.
マルチソリッド型循環流動層ボイラの概要と混相流問題について
児島康夫・三井達夫
【巨視的】 解説 2巻4号(1988)  循環流動層; ボイラ;
The first commercial Multi-Solid Fluidized Bed (MSFB) Boiler in Japan was constructed by Mitsui Engineering and Shipbuilding Co., Ltd. and has been operated as a captive power plant for Kuraray Co., Ltd., a chemical textiles manufacturer.This paper describes the concept and features of MSFB, the operation data and the technical points which were established to have stable and reliable operating conditions in dense bed and solid circulating system, introducing a few examples of various and complicated behaviours in multiphase flow of MSFB system.
大容量流動床ボイラ用給炭システムの開発
東川謙示・古賀修二郎・窪田洋一・菅道太郎・西原信義・佐々木保英
【巨視的】 解説 2巻4号(1988)  流動層; ボイラ; 石炭火力発電;
Atmospheric fluidized bed combustion (AFBC) boiler is one of the important break-through in the area of coal combustion technology, Recently a number of demonstration plants of AFBC boiler have been constcted by utility companies in the world.The coal feed system of AFBC boilers plays an important role for successful operation of AFBC boilers. Employing the unerbed feed system, we have developed a feed system for AFBC boilers and carried out experimental study using a pilot plant. The developed feed system achieved stable transportation of dense coal-air mixture and uniform distribution with the multi-outlet distributor.
流動床燃焼ボイラ技術の現状と今後の展開
中林恭之
【巨視的】 解説 2巻4号(1988)  流動層; ボイラ; 石炭火力;
Fluidized bed combustion (FBC) boilers are capable of burning high moisture, low calorie and other low quality coals. And FBC also makes it possible to employ the in-furnace desulfurization that simplifies the conventional desulfurizing systems with saving of construction costs. Because of its merits, the development of the FBC technologies has has been actively carried out in many countries.This paper describes the current status and the development of FBC technologies.
ボイラにおける微粉炭の炉内流動および燃焼のシミュレーション
廣川雅俊
【巨視的】 解説 3巻3号(1989)  ボイラ; 微粉炭; シミュレーション;
It is important to determine unburnt carbon content and temperature distribution for design and operation of coal fired boiler. A numerical simulation of combustion flows in a coal-fired boiler furnace has been done using Reynolds equations, including solid gas two-phase flow. Gas flow patterns, coal behavior and diameter variation, and distributions of the heat release rate, temperature, and oxygen concentration have been obtained as numerical simulation results. Moreover, it has been made clear that coal trajectory and its diameter effect the heat release rate and unburnt carbon content.
流動層ボイラ負荷運用とシミュレーション
大木勝弥・山本恭功・石黒興和
【巨視的】 解説 3巻3号(1989)  流動層; ボイラ; シミュレーション;
A bubbling-type fluidized bed boiler uses the bed slumping and activation technique for controlling steam output. Because of this unique technique incorporated into the boiler design, the prediction and assessment of boiler performance are required during the initial boiler design stage for achieving a specified boiler operation mode. The intention of this paper is to provide subscribers with current knowledge regarding a computer simulation of boiler load control based on the present author's own experience in developing commercial size bubbling-type fluidized bed boilers. Brief review of the fundamental aspect of fluidized bed boilers is followed by the description of bed slumping and activation operation using a particle mixing model. A representative result of the computed fluidized bed temperature transient during load increase is presented for a large size bubbling fluidized bed boiler. Areas for further research are presented for both bubbling-type and circulating-type fluidized bed boilers.
流動層都市ごみ焼却炉の数値シミュレーション
箕浦忠行・坂本雄二郎・外山茂樹
【巨視的】 解説 3巻3号(1989)  流動層; ごみ焼却炉; シミュレーション;
A numerical three-dimensional simulation model of a fluidized bed refuse incinerator, which is based upon the lateral dispersion model and two-phase model, was developed. Separating refuse into three components, moistrure, ash and combustibles, combus tion characteristic was formulated by estimating the diameter of combustibles, ignition temperature and transition temperature from reaction to diffusion in the controlling region. Temperature distribution of the emulsion phase and oxygen concentration distribution in the fluidized bed from the calculation were compared with data obtained from the experiment. The calculated results coincided well with the experimental results. The method of modeling and basic and experimental equations in this model were confirmed to be accurately applicable to the numerical calculation. Moreover, the relation between the scale of the fluidized bed and the performance of the incinerator was discussed on the basis of simulation by the mathematical model.
気流層石炭ガス化システムの要素技術
小山俊太郎
【巨視的】 解説 4巻2号(1990)  気流層; 石炭ガス化;
Due to the wide variety of utilization of entrained-bed coal gasification for chemicals production, hydrogen production and fuel for industry, technology has been developed worldwide. Gasification plants consist of several key technologies such as coal feeding, gasification, dust removal etc. The understanding of solid-gas flow in these fields is required in order to optimize the device configuration. This article introduces the recent R&D activities concerning two phase flow; coal feed rate and void fraction in a transportation tube, particle residence time in a swirl-flow type gasifier, high temperature dust removal technologies.
外部循環式エアリフト型気泡塔の特性と応用
中尾勝寛
【巨視的】 総説 5巻4号(1991)  気泡塔; エアリフト; 固気液三相流;
The external loop airlift bubble column facilitates the contact between gas, liquid and solid phases, since a relatively high recirculating liquid velocity is brought about by only sparging gas into liquid without any mechanical agitation. It is due to the higher recirculating liquid velocity that various properties such as gas holdup, mass transfer, etc. in the column differ from those in the conventional bubble column. The present status of knowledge of airlift column behavior is described with a brief survey on applications such as biological and chemical reactors. The areas in which further reserch is needed are also discussed.
最新の超純水製造技術とその特性
大見忠弘
【巨視的】 解説 6巻3号(1992)  超純水; 半導体;
Ultrapure water is used in the final rinse stage of silicon wafer cleaning for ULSI fabrication. Recently, advanced ultrapure water production systems have been developed. They can supply ultrapure water in which any impurities are reduced to an extremely low level. Dissolved oxygen also has been reduced to ppb level for native oxide free processing. Further, Cr2O2 stainless steel piping has been also developed for continuous ozone injection sterilization in ultrapure water systems. In addition, it is becoming possible to develop perfectly controlled ultrapure water technolgies such as ozone-added-ultrapure-water rising for the removal of organic from wafer surfaces and boiling-ultrapure-water treatment for the realization of H-terminated wafer surfaces.
バイオリアクター-その現状と将来展望-
東稔節治・田谷正仁
【巨視的】 特集 10巻3号(1996)  バイオリアクタ; 微生物; 細胞;
The term “bioreactor” is defined as a reactor in which biochemical or biological reactions are carried out to produce useful substances from raw materials. This term can be applied to fermentors used for the cultures of microbe, animal and plant cells, and to vessels (or columns) containing immobilized biocatalysts such as enzymes, organelles and cells. The chronological aspects and future perspectives in technological development of the bioreactors are described in the present article.
粉粒体・ガス系の流動層のエマルジョン相の性質の基本的問題ー古典としてのDavidsonの二相流理論の限界とその物理的意義および最近のエマルジョン相の流動特性の研究ー
河野尚志
【巨視的】 総説 11巻1号(1997)  流動層; Davidsonの二相流理論; エマルジョン相;
A review on the classical two phase flow theory is carried out in this paper, based on the updated theories and experimental works of the 1990s. Recent developments of the emulsion phase characterization methods using powder rheology in fine powder fluidized beds are introduced and reviewed. Particularly, the physical meaning and significance of incipient bubbling points are interpreted in terms of the fracture model. The significance of flow characteristic functions of aerated fine powders, obtained theoretically and experimentally, is explained.
循環流動層ライザー内の巨視的な流動特性
平間利昌
【巨視的】 解説 11巻4号(1997)  循環流動層; ライザー; 流動化様式;
A review on the macroscopic flow behavior such as bed-density distribution and change in flow regime, as well as mixing and heat transfer, in risers of circulating fluidized beds is briefly made in the paper. It is usually found that formation of dense bed at the bottom or so-called S-shaped bed-density distribution in riser is usually observed in operation at relatively low gas velocity. Such density distribution, however, is easy to disappear with decreasing and/or increasing of solids circulation rate. Thus, it should be noted that the flow behavior and axial bed-density distribution in riser of circulating fluidized bed have wide variety with changing in gas velocity and solids circulation rate. For future work, it will be needed to take account of solid property for better understanding of solids and gas behavior as well as classification of flow regime.
界面活性剤により形成される棒状ミセルのレオロジーと乱流制御効果
薄井洋基
【要素的】 特集 11巻1号(1997)  界面活性剤; ミセル; 乱流;
The addition of cationic surfactants with suitable counter ion causes a remarkable drag reduction in a turbulent pipe flow. This drag-reducing technique is one of the candidates for pumping power reduction in a district heating and cooling system. Since the scale of micelles formed by surfactant additives is very small, the dynamics of rod-like micelles in a turbulent flow field can not be detected at the present stage. Also, the theoretical prediction of the movement of a rod-like micelle as a two phase turbulent flow is very difficult. The configuration of rod-like micelles and the viscoelasticity caused by the rod-like micelles are reviewed. Recent approaches to the theoretical prediction of surfactant drag reduction mechanism are also reviewed. These information reveals out the present status of drag reduction phenomenon from the stand point of multiphase flow.
混相流解析におけるSTAR-CDの特徴と適用事例
中嶋達也
【巨視的】 特集 15巻4号(2001)  数値計算; 汎用ソフト;
The variety of multi-phase flow analysis capabilities in STAR-CD are explained here. These capabilities are classified into Lagrangian multi-phase, free surface(VOF) including cavitation models and Eulerian two-phase. Also some applications in engineering fields are introduced.
DEMを用いた気泡・液滴の分裂・合一シミュレーション-「RFLOW」による混相流解析-
竹田宏
【要素的】 特集 15巻4号(2001)  離散要素法; 気泡・液滴の分裂・合体; 数値計算;
A model for simulating breakup and coalescence of bubbles and liquid particles using DEM is introduced in multi-phase flow simulation. In addition, an approximation method for simulating numerous number of particles effectively is described. Numerical examples are next shown obtained by using a commercial flow simulation software “RFLOW”, in which the present model has been implemented.
界面活性剤をつくる秩序ナノ構造に及ぼす流動場の影響
今井正幸・中谷香織
【要素的】 特集 16巻2号(2002)  界面活性剤; 秩序構造;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
流れの中の分散微粒子の凝集性予測
薄井洋基
【要素的】 特集 16巻2号(2002)  微細粒子; 凝集;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
MEMSのトレンドと微小気泡のダイナミクス
高橋厚史
【要素的】 特集 16巻3号(2002)  微細気泡; マイクロバブル; MEMS;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
混相流体験義,気泡径と発泡飲料
前田昌信・川口達也
【要素的】 特集 18巻3号(2004)  気泡; 飲料;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
加圧条件下におけるホイップドクリームの流動特性の予測
薄井洋基・児林智成・鈴木洋
【要素的】 特集 18巻3号(2004)  ホイップドクリーム;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
凝集剤と乳製カゼインを用いた凝集・泡沫分離法による懸濁物の除去
丸山俊朗・鈴木祥広
【要素的】 特集 18巻4号(2004)  凝集; 分離;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
旋回気液二相噴流および旋回気泡噴流の撹拌プロセスへの応用
設楽守良・玉森匠・井口大亮・佐々木康・井口学
【要素的】 解説 19巻3号(2005)  旋回; 気泡; 攪拌;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
マイクロチャネル内気液二相流を利用した化学プロセス
渡慶次学・北森武彦
【要素的】 特集 19巻1号(2005)  微細流路;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
均一サイズ液滴作製のためのマイクロチャネル乳化技術
中嶋光敏
【要素的】 特集 19巻1号(2005)  微細流路; エマルジョン; 液滴;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
混相流を利用したマイクロ化学プロセス
草壁克己
【要素的】 特集 19巻2号(2005)  微細;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
化学・生化学分析への応用を目的としたマイクロ流体素子
佐藤寛暢・庄子習一
【要素的】 特集 19巻2号(2005)  微細; 生化学;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
微粒子分散コーティングで見られる動的接触線の安定化
山村方人
【要素的】 特集 20巻1号(2006)  コーティング; 粒子; 接触線;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
高純度ポリマー粒子合成における粒径分布制御
今野幹男
【要素的】 特集 20巻2号(2006)  高分子; 粒子径;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
せん断流動場における高濃度コロイドナノ粒子系の自己組織化
藤田昌大・山口由岐夫
【要素的】 特集 20巻2号(2006)  コロイド; ナノ粒子;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
管型反応器を用いた単分散無機微粒子の連続反応晶析
河瀬元明
【要素的】 特集 20巻2号(2006)  反応器; 粒子;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
高温耐食性を有するSiCセラミックスを用いた硫酸分解器の開発
野口弘喜・大田裕之・寺田敦彦・日野竜太郎
【巨視的】 特集 21巻3号(2007)  セラミックス; 硫酸; 分解;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
マイクロ化学とマイクロ二相流
火原彰秀
【要素的】 総説 23巻2号(2009)  微細;
この記事はまだJ-Stage上に登録されていません。未登録記事は順次登録していく予定です。
表面張力を利用したコンパクト気液分離機の開発
鹿園直毅・岩田博・度会和孝
【要素的】 特集 24巻1号(2010)  表面張力; 分離;
In the present study, a novel gas-liquid separator using surface tension force is proposed and its performance is evaluated. The gas bubbles are forced out from the liquid flow at the expanding section by the minimization effect of excess gas-liquid interface free energy, while the liquid phase remains confined inside the micro grooves. Two major gas-liquid separation limits, i.e., (1) flooding limit at high liquid flow rate, and (2) entrainment limit at high gas flow rate are observed and investigated by air-water experiment. Dimensionless correlation for predicting gas-liquid separation limits is proposed. Based on the knowledge from the air-water experiment, a compact gas-liquid separator for R-410A system is developed and the basic characteristics of the separator in refrigerant cycle are investigated. The volume of the present separator is 1/7 compared to that of the conventional separators. Pressure drop reduction in an evaporator is confirmed by bypassing the gas from the evaporator. Finally, a series of 4-16kW capacity gas-liquid separators for practical use is developed.
Taylor-Couette流を伴う液液向流型遠心抽出装置の開発
竹下健二
【巨視的】 特集 24巻3号(2010)  テイラーークエット流; 遠心抽出;
Extraction of metal ion was studied by a countercurrent centrifugal extractor, in which oil and water were flowed countercurrently through the narrow gap between a rotated inner rotor and a static outer cylinder. Oil (dodecane) was dispersed finely by increasing the rotating speed of the inner rotor and flowed up against the downflow of water. The small drops of dispersed oil were sucked down by Taylor vortices accumulated on the inner-cylinder surface. Stable belt-shaped structures of the oil phase were observed at even intervals on the surface of the inner rotor. The extraction of Zn(II) with di-2-ethylhexylphosphoric acid dissolved in dodecane was examined. The extraction of Zn was promoted by the increase of oil hold-up and the improvement of oil dispersion, which were observed by increasing the rotating speed of the inner rotor and the flow rates of oil and water. The number of theoretical stages was evaluated as about 3 stages under the conditions that the rotating speed and the flow rates of oil and water were given as 1200 rpm and 17 ml/min, respectively. The multistage extraction was achievable successfully by the proposed centrifugal extractor with Taylor-Couette flow.
Taylor渦型撹拌装置および光合成微生物バイオリアクターの可能性(超音波技術による固液系流れの速度計測
河合秀樹
【要素的】 特集 24巻3号(2010)  テイラー渦; 攪拌; バイオリアクタ;
Flow measurement of spatio-temporal velocity field in a Taylor-Couette vortex flow (TVF) with a short annulus was investigated by using Ultrasonic Doppler velocity Profiler (UVP). These methods have significant advantages over conventional methods since it can obtain the instantaneous spatio-temporal information as a function of space and time even in the opaque liquid like solid-liquid multiphase fluids. Boundary effects with a short annulus of TVF called Ekman boundary layer are greatly related to the generation of the various modes in vortex structure. Parameters as an aspect ratio, Γ(=H/d) and radius ratio, η(=R1/R2) are important factors for flow bifurcation to these modes. Here, d is an annular gap width, H is a height of the test section, R1 and R2 are radii of the inner and outer cylinders respectively. In the present study, mean velocity profiles of the TVF with Γ=3 and η=0.667 are measured with the UVP. Instantaneous velocity profiles with oscillation in higher Reynolds region (Re=1140) are also measured and analyzed by using the UVP and a spectrum method. The characteristics of wavy vortex flow in the normal 2 and 4 cell modes are much different from each other. Particle behavior in TVF is much complicated. The limit cycle orbit, which has previously only been confirmed numerically in the multi-phased TVF were found experimentally. In the limit cycle, solid particles are gathered in a very limited orbit line. While this phenomenon is unique and does not occur in the general flow region, it could be useful for analyzing the anti-plugging characteristics in industrial rotating filter devices or bioreactor.
多孔質体内流動解析への格子ボルツマン法の工学的適用
松隈洋介
【要素的】 解説 24巻3号(2010)  多孔質; LBM; 数値計算;
This paper demonstrates numerical simulations of single-phase and two-phase flow through complex geometry such as the packed bed and gas diffusion layer in packed bed by using of lattice Boltzmann method. In the simulations of the packed bed, Mass and heat transfer in the packed beds are explored computationally and pressure and temperature distributions are compared with existing experimental results. In the simulation of gas diffusion layer, the water infiltrations into GDL were performed and influence of porosity, fiber diameter, orientation degree of carbon fiber, contact angle of GDL and water inlet velocity on saturation and gas diffusion performance was examined.
超音波照射を利用した凍結濃縮分離法(凍結速度の影響)
川崎健二
【巨視的】 特集 25巻2号(2011)  超音波; 濃縮; 分離;
In slow freezing of water that includes solutes, pure ice is produced and most of the solutes are removed from the frozen phase and concentrated in an unfrozen liquid phase. At fast freezing rate, however, large part of the solutes from solution is captured into the freezing interface and then the solution is not concentrated. To prevent this capture of the solutes, the strong agitation of the freezing interface is very effective. We have been studying the applicability of ultrasonic irradiation to the agitating method, and found that the freeze concentration efficiency of solutes is improved greatly by this irradiation. In this paper, the effects of the freezing rate and the ultrasonic irradiation on the freeze concentration characteristics are reported.
泡による消火技術
岩崎良之
【要素的】 特集 27巻2号(2013)  泡; 消化;
From ancient times fire has been extinguished mainly by using water. But there may be some problems in large amount of water discharge against fire, such as enough water volume for fire extinguishing may not be secured in case of large-scale natural disasters, and also secondary damage may be caused by discharged water. CAFS, one of fire extinguishing method by using air foam, is the solution because it utilizes small amount of water very efficiently. This report presents an overview of fire extinguishing with air foam, how to generate it and verification experiments of fire extinguishing effect with CAFS foam in MORITA Corporation.
多孔質内の水分輸送モデルと食品乾燥過程への応用(マイクロ波減圧乾燥における特異な水分分布)
鶴田隆治・谷川洋文
【巨視的】 特集 27巻3号(2013)  多孔質; 食品; 乾燥;
Moisture transport is an important phenomenon in many technological fields. We summarize a fundamental description method with use of the relative permeability and the moisture diffusion coefficient. The theoretical approach for the two-phase flow in the porous media is based on the extended Darcy model. The relative permeability and the moisture diffusion coefficient are functions of the moisture content and they express the effects of the friction loss and the capillary pressure, respectively. The model is applied to the microwave vacuum drying of food, where the vapor pressure drives the moisture from the inner to the outer because of the internal heating by the microwave irradiation. The numerical moisture-distributions are compared with the experimental results obtained by the MRI. It is shown that the microwave vacuum drying gives a desirable moisture-distribution for the drying.
マイクロリアクタ分野で活用される気液・液液流れ
外輪健一郎
【要素的】 特集 27巻3号(2013)  マイクロリアクタ; 微小; 反応器;
Gas-liquid and liquid-liquid multiphase flows are often encountered in application of microreactors. When two immiscible fluids are introduced to a microchannel, several flow patterns may be observed depending on the fluid property, flow conditions, and the channel geometry. Slug flow is the most important flow mode among them, because the mass transfer rate across the fluid interface is greatly enhanced. The enhancement of the mass transfer was attributed to the recirculating flow within each slug, which promotes the mass transfer from the fluid interface to the interior of each slug. Thus, it is important to clarify the range of operating conditions in which slug flow can be formed. Also, to fully understand the mass transfer enhancement in slug flow regime, the fluid behavior in each slug must be studied. Many studies have been conducted to construct a general flow regime map. Also, the fluid flow within a slug has been investigated by utilizing flow visualization techniques and computational fluid dynamics simulations. This article gives an brief overview of the studies on the characteristics of multiphase flow in microchannels.
固体高分子燃料電池内の複雑形状流路内の気液二相流の解析
松隈洋介・峯元雅樹
【要素的】 特集 27巻3号(2013)  高分子; 燃料電池; 数値計算;
This paper demonstrates numerical simulations of droplet on/in gas diffusion layer of the polymer electrolyte fuel cell. The lattice Boltzmann method for incompressible two-phase flows at high density ratios were applied for the simulations in order to predict the shape and moving velocity of water droplet surrounding by the air in the gas channel. In addition to the simulation, droplet infiltration to the simulated gas diffusion layer were simulated. The droplet heights by the simulations were qualitatively agreed with the experimental data, while the simulation results of moving speed of droplet somewhat overestimated the experimental results.
浮遊液滴の非線形ダイナミクスを用いた新たな熱流体プロセス制御
阿部豊・長谷川浩司
【要素的】 解説 27巻4号(2013)  液滴; 浮遊; ダイナミクス;
It is expected to manufacture new materials with container-less processing by levitation techniques. However, it is indicated that the levitated droplet with levitation technique has nonlinear behavior. In this study, nonlinear dynamics of the levitated droplet is experimentally and analytically investigated. The levitation experiments with the ultrasonic levitator and electrostatic levitator are conducted under the reduced and normal gravity condition. Based on the experimental results, theoretical analyses are compared to clarify the nonlinear dynamics of the levitated droplet. Furthermore, new technique to manipulate the thermofluid process of levitated droplet and measure the viscosity in high viscosity region are proposed by levitation techniques.
ゴムの混相流に関するシミュレーション技術(ゴム押し出し機に関する流れの可視化)
田中嘉宏
【要素的】 特集 28巻1号(2014)  ゴム; 可視化; 数値計算;
In an extrusion process of rubber materials, there are a liquid-liquid phase and a gas-liquid phase. It is difficult to solve viscoelastic flow with high Weissenberg number. In this paper, interface between rubbers is solved by using the commercial software. The difficulty in the numerical simulation is specified. The solution to this problem is proposed. The proposed method is applied to the numerical solution of flow problems for a viscoelastic fluid in arbitrary computation domains. The proposed method is enabled to solve the viscoelastic flow with high Weissenberg number in comparison with the conventional method.
T字マイクロ流路内二相スラグ流動様式の予測
高田尚樹・松本純一・松本壮平
【要素的】 特集 28巻1号(2014)  微細流路; スラグ流; 数値計算;
For developing a novel micro-fabrication process of flexible and large-area thin-film display MEMS device, liquid-liquid two-phase slug droplets formation in T-junction microchannel with square cross section is investigated through computational fluid dynamics (CFD) simulation by using a diffuse-interface tracking method based on lattice-Boltzmann model numerical solution scheme plus conservation-modified Allen-Cahn advection equation. The volumetric flow rate ratio is fixed at 1.0 within the range of low capillary, Reynolds and Weber numbers for silicone oil-water system with hydraulic diameter of 100 μm, kinematic viscosity of 1.0 cSt. and interfacial tension of 41.6 mN/m. The major findings are as follows: (1) the continuous and dispersed-phase slugs become shorter at nearly-constant length difference between them as their flow rates are increased; (2) their lengths in the simulation agree well with experimental data; (3) the dispersed-phase volume fraction are well predicted in comparison with experimental and one-dimensional two-fluid model CFD simulation results.
シアシックニングと接触摩擦
瀬戸亮平・ローマン・マリ・ジェフリー・F. モリス・モートン・M. デン
【要素的】 特集 28巻3号(2014)  粘性; 非ニュートン流体;
In a recent article (R. Seto, R. Mari, J. F. Morris, and M. M. Denn, Phys. Rev. Lett., 111:218301, 2013) we found frictional contact forces to be essential for reproducing the shear thickening behavior of non-Brownian suspensions. Although the introduction of frictional contact to a Stokesian Dynamics simulation is speculative and requires the existence of particle-particle contact despite fluid lubrication, the simulation results are in good agreement with experimental data. The model also provides physical insight into the relation between shear thickening and a jamming transition. This article describes the transition from a fluid mechanics perspective to a granular physics perspective.
撹拌槽の中の固液の流れ(槽底からの固体粒子の浮遊と撹拌羽根への粒子衝突)
三角隆太・仁志和彦・上ノ山周
【巨視的】 特集 28巻4号(2014)  攪拌; 粒子;
Solid-liquid mixing in a stirred vessel is widely used in chemical industrial processes, such as crystallization, leaching and chemical reaction by using solid catalysis. In these processes, control of sedimentation of particles on bottom is important to maximize efficiency of the chemical reaction and to prevent particle agglomeration. And particle collision with impeller blades often induces attrition and breakage of particles and erosion of the impeller blade. The mechanism of particle suspension from the vessel bottom and particle collision with impeller blade are not sufficiently understood, mainly because of the difficulties in experiments for characterizing detailed particle behavior.  In this study, the relation between particle rising behavior from a vessel bottom and liquid flow around bottom was clarified by using Computational Fluid Dynamics (CFD) coupled with the Lagrangian simulation of each particle motion. The results show that a common relation of four steps exists between particle rising behavior and fluid flow around bottom among different type of stirred vessels. That is (i) formation of stagnant region on bottom, (ii) sweeping of particles until the stagnant region, (iii) inducement of upward flow above the stagnant region, (iv) particles are caught up in the upward flow. And the particle collision behaviors with impeller blades, such as collision velocity and collision point distribution, were quantified. The results show that, on the front (loading) face of impeller blade, particle collision with large collision velocity concentrates along the blade edge. On the back face, particle collisions mainly occur around the center of blade face.
混相流における毛管架橋力の重要性
新戸浩幸
【要素的】 総説 28巻4号(2014)  キャピラリー;
The present review provides a brief introduction to the capillary bridge force, which frequently appears and plays an important role in multiphase flows containing solid bodies. We explain the fundamentals and formulation of the capillary bridge force as well as its importance over other forces such as the van der Waals force and the electrostatic force. Also, we give some examples of the capillary bridge forces that are hardly recognized but appear in the real systems.
気泡塔とエアレーションタンク(その類似点と相違点,ガスホールドアップと物質移動)
柴田一栄
【巨視的】 特集 29巻4号(2015)  気泡塔; 気泡流; 物質移動;
The requirement of energy saving on sewage and wastewater treatment is increasing for GHG (Green-House Gas) reduction. Aeration tanks of sewage treatment have larger surface area and smaller water depth relatively than bubble columns on the mass transfer in chemical engineering. We understood gradually that the oxygen transfer on aeration tanks of sewage treatment were strongly affected by the flow pattern and the state of surface. This report showed some studies about gas transfer at free surface.
撹拌槽における異相系流体の流動挙動・混合過程・分散現象の可視化(数値流動解析手法と電気抵抗方式トモグラフィ計測法を用いて)
上ノ山周・仁志和彦・三角隆太
【巨視的】 特集 29巻4号(2015)  攪拌; 混合・分散; 可視化;
It is very difficult or impossible to apply optical measuring methods to multiphase fluids, such as solid-liquid, gas-liquid and liquid-liquid systems, in order to clarify their flow behavior, mixing process, and dispersion state in a stirred vessel, due to the opacity of such systems. Computational fluid dynamics (CFD) and the electrical resistance tomography method (ERT), which are introduced in this article, are very powerful and useful for analyzing such systems. Investigation results using both methods are also discussed.
ウルトラファインバブルの安定化機構
安井久一
【要素的】 特集 30巻1号(2016)  微細気泡; 安定化;
One of the mysteries in ultrafine bubbles is their long lifetime in spite of the fact that the gas diffusion theory predicts the very short lifetime of 20 μs - 80 μs for ultrafine bubbles of 100 nm - 200 nm in diameter in liquid water saturated with air. In the present review, 8 proposed models for the stability of ultrafine bubbles are discussed. In addition, we propose the dynamic equilibrium model of an ultrafine bubble partly covered with hydrophobic material.
ファインバブルを活用した反応場の魅力と工学的応用
尾上薫・和田善成・松本真和
【巨視的】 特集 30巻1号(2016)  微細気泡; 反応;
It can be emphasized that miniaturization of bubble‐size is one of the superiority with regard to the non‐uniform creation of reaction fields within liquid phase. Owing to the combination of energy supply such as ultrasonic or electromagnetic waves with reaction fields, physicochemical phenomena occurring in these reaction fields are significantly observed. In this paper, the classification of the reaction field presented in the gas‐liquid‐solid system under fine‐bubble supply was carried out. Then, the engineering applications for environmental conservation and material manufacturing were described.
ファインバブルの国際標準化を支える研究成果(学術の役割と学術への期待)
矢部彰
【巨視的】 特集 30巻1号(2016)  微細気泡;
Scientific knowledge about ultrafine bubbles obtained so far has been explained for supporting the promotion of international standardization of fine bubble technology (ISO/TC281). The mechanism of the ultrafine bubble generation, the long-time duration of its existence, various useful effects has been explained based on the obtained scientific experimental and analytical results, which would not be enough so far. The expected industrial applications and the important fundamental research topics of ultrafine bubbles have been described based on the several characteristic features of ultrafine bubbles.
H2-CO混合ガスによる酸化鉄の還元反応の速度解析
小西宏和・小野英樹・川端弘俊・竹内栄一
【巨視的】 特集 30巻2号(2016)  酸化鉄; 還元;
A lot of steel engineers researched various means to decrease reducing agents at a blast furnace in order to reduce CO2 emissions. For example, injection of H2, waste plastics and carbon neutral materials such as biomass into a blast furnace is better alternative. When iron oxide is reduced by H2 gas, CO2 don' t form. We have studied optimal reduction conditions of iron oxide. In this work, we focused on H2-CO gas mixtures reduction of iron oxide. In order to prepare samples, reagent Fe2O3 was mixed with SiO2 and CaO in the mass ratio of Fe2O3:SiO2:CaO = 80:7.14:12.86. Then the mixture was pelletized by handrolling and sintered at 1220℃ (Sinter-A, a porous sample) or 1250℃ (Sinter-B, a relatively porous sample). The formed pellets were reduced from Fe2O3 to FeO at 800℃ and from FeO to Fe 1100℃. From weight loss curves of samples, chemical reaction rate content (kc) and effective diffusion coefficient (De) in a product layer were calculated by using an unreacted core model. The values of kc and De in H2 reduction were much higher than those values in CO reduction. The particle size of the reduced Fe in H2 reduction was smaller than that one in CO reduction.
充填層内における液滴の流れ挙動
川端弘俊・小野英樹・小西宏和・竹内栄一
【要素的】 特集 30巻2号(2016)  充填層; 液滴;
In most previous works, liquid hold-ups were studied by using a fixed bed soaked prior to experiments. In the present study, the characteristics of liquid hold-ups and liquid flow were investigated with initially unsoaked bed. Contact angles (θ) for these particle/liquid (tap water) systems were about 70° and 10° for fluorine-coated particles and non-coated particles. Under bad wettability condition (θ≒70°), total and static hold-ups for initially unsoaked bed packed with small balls are remarkably smaller than those for initially soaked bed. In initially unsoaked bed, total and static hold-ups under bad wettability condition (θ≒70°) indicate maximum values at about Dp =10 mm and decrease abruptly in proportion to a decrease in particle size, despite an increase in the specific surface area. Under good wettability condition (θ≒10°), total and static hold-ups are smaller than those of bad wettability condition (θ≒70°), because only restricted liquid droplets and/or liquid rivulets are formed within the packed bed for initially unsoaked bed, nevertheless liquid is easy to spread out on the solid surface under good wettability condition.
非ニュートン流体系での気泡・液滴運動
太田光浩
【要素的】 特集 31巻3号(2017)  非ニュートン流体; 気泡; 数値計算;
The understanding of non-Newtonian two-phase flows is a far from easy issue because two-phase flows dynamically and intricately behave through boundary interfaces with the local variation in rheological properties. A key factor to explore structures and mechanisms of non-Newtonian two-phase flows is to perceive a local profile of non-Newtonian properties corresponding to the shear-rate. In this article, I review current situation and challenges about the study of non-Newtonian two-phase flows through the author' s studies on the dynamic motion of bubbles and drops in non-Newtonian fluids.
粒子法による撹拌槽解析と気泡モデルを用いた脱揮プロセスシミュレーション
松永拓也・越塚誠一
【巨視的】 特集 32巻4号(2018)  MPS; 分離操作; 壁境界;
A stirred vessel is a device for mixing fluids. It is widely-used in industry and plays an important role in the chemical process. In the stirred vessels, liquid is stirred by the rotational motion of impeller, and often, there exists large deformation of free surface. The moving particle semi-implicit (MPS) method is a meshfree particle method suitable for such complex physical phenomena because moving boundaries can be handled with relative ease. The devolatilization process is one of the applications of stirred vessel, where dissolved volatile components are removed by inducing the nucleation of bubbles in the tank. This paper explains numerical algorithms for the stirred vessel analysis with the MPS method. Furthermore, numerical simulations of the devolatilization process using the MPS method with incorporated bubble models are presented.
応力に記憶効果を有する流体の機械学習を用いた流動予測
谷口貴志・モリ―ナ ジョン
【要素的】 特集 35巻3号(2021)  マルチスケールシミュレーション; 構成方程式; ベイズの定理;
We have recently developed a machine learning method capable of inferring the constitutive equation for the stress of a fluid with memory (e.g., polymeric fluid) from microscopic simulations. For this, we used a Gaussian Process regression scheme to learn the constitutive relation, given as the time-derivative of the stress, as a function of the local stress and velocity strain tensors. Crucially, no assumptions are made regarding the functional form of this relation. We have applied our method to the Hookean dumbbell model, for which the exact analytical constitutive relation (Maxwell equation) is known, in order to validate the approach. Our results are in excellent agreement with the analytical solution, showing that we are able to capture the history dependence of the flow, as well as the elastic effects in the fluid. Compared to full multi-scale simulations, in which the micro and macro degrees of freedom are directly coupled, our method provides a similar degree of accuracy, at a small fraction of the cost. In addition, the method can be easily generalized to more complex and realistic polymer models. (As part of this article, we include a Japanese summary of our main results, published in [7], CC BY 4.0 (https://creativecommons.org/licenses/by/4.0/).)
超純水中の空気ウルトラファインバブルの保存、輸送、濃縮、希釈及び除去
寺坂宏一・田中俊也
【巨視的】 特集 36巻1号(2022)  微細気泡; 気泡ハンドリング; 超純水;
As ultrafine bubble (UFB) water becomes widespread in society, it is extremely important to see if the UFB water can be treated like a popular aqueous solution. The most fundamental handling includes storage, transportation, concentration, dilution and removal. Although the number concentration of UFBs gradually decreased even in an environment where it was allowed to stand at room temperature, it maintained about a few hundred million/mL for several months. There was also no significant decrease in number concentration due to the international transportation between Japan and Germany. The UFBs in water could be concentrated by vacuum evaporation method or very slow forward partial freezing method. Furthermore, UFB water could be diluted with ultrapure water. The UFB number concentration distribution hardly changed in these various concentration adjustment operations. The UFBs were removed from UFB water by ultrasonic irradiation in the MHz band.
超音波照射によるウルトラファインバブルの発生と消滅
安田啓司・朝倉義幸
【巨視的】 特集 36巻1号(2022)  微細気泡; 超音波; キャビテーション;
Ultrasound was irradiated to ultrapure water. Ultrafine bubbles with a diameter of 90 - 100 nm were generated. Number concentration of ultrafine bubbles increased with time and approached asymptotically to an equilibrium value. Ultrafine bubble concentration increased with increasing ultrasonic power and decreasing frequency. For comparison, highly concentrated ultrafine bubble water was prepared by pressurized dissolution method, and ultrasound was also irradiated to the ultrafine bubble water. Reduction of ultrafine bubbles was observed and ultrafine bubble concentration decreased to the equilibrium value. Ultrafine bubble concentration decreased with increasing ultrasonic power and frequency. Generation and reduction of ultrafine bubbles by ultrasound was modeled to analyze experimental data. The results calculated by our model were in good agreement with the experimental data.
ウルトラファインバブル水の広帯域超音波における減衰係数と気泡数密度測定
赤松重則・上田義勝
【要素的】 特集 36巻1号(2022)  微細気泡; 超音波; 物性計測;
Bubbles with a diameter less than 1μm are called ultrafine bubbles (UFB). And UFB is expected to be applied in the environment, agriculture and medical treatment. In this study, we will examine the possibility by using ultrasonic waves and ultrapure water (UPW), also the attenuation characteristics of UFB water, to analyze the properties of UFB. The attenuation characteristics of UFB water in broadband ultrasound waves up to 32.5 MHz were investigated. In the 1.5-2.5 MHz ultrasonic band, the attenuation coefficient in the near-field was relatively close to the theoretical value calculated from the bubble density measurement results. For the 32.5 MHz ultrasound, there was a clear difference in the attenuation coefficient for the bubble density distribution between the UPW and the UFB water. In addition, the change in the number density distribution of bubbles and the change in the attenuation coefficient were observed depending on the elapsed days after UFB generation. It is possible that the change is related to the increase in the bubble diameter of the UFB.
鉄道各所へのウルトラファインバブル水の応用
鈴木隆起・赤対秀明・秦隆志・西内悠祐・多田佳織・早水庸隆・藤井貴敏・氷室昭三・寺坂宏一
【巨視的】 特集 36巻1号(2022)  微細気泡; 鉄道; 洗浄;
In the present study, two experimental examples as the applications by ultrafine bubble for railway fields are introduced. The first one was confirmed the cleaning effects of ultrafine bubble water on the brush cleaning machine used in the station buildings. It was found that the removal rate was increased by using ultrafine bubble in the brush cleaning machine compared to the tap water. However, it was also shown that the removal rate increased or decreased with respect to the number of rotations of the brush and the pressing force, and there were some conditions in which the effect of the ultrafine bubble could not be confirmed. In this experiment, it was shown that unevenness on the floor surface and dirt, and microbubbles grew from ultrafine bubble may be important for cleaning effect and understand of the mechanism. The second one was shown an interesting effect that the friction reduction effect by microcloth with ultrafine bubble water. In this experiment, the static frictional coefficient and dynamic frictional coefficient of the microcloth with tap water and ultrafine bubble water were measured on the glass plate. As the results, it was found that both frictional coefficients were decreased by ultrafine bubbles but when the glass plate was not dirty, both frictional coefficients did not decrease.